VIHAAN AGRO ENGINEERING PVT LTD
Edible Oil Refining Process
Once the crude oil is extracted, it must be processed and refined before it can be used for consumption, in order to remove impurities, including free fatty acids (FFA), phospholipids, pigments and volatile compounds.
Degumming is the first step in the refining process to remove phospholipids , gums, waxes and other impurities from the crude oil. The oil is treated with water or dilute acids such as phosphoric acid, which exploits the fact that the phospholipids are attracted to water because of their amphipathic nature, and turns the lipids into hydrated gums. These gums are insoluble in oil and are then separated from the oil using centrifuges. The separated gums are then dried and manufactured into emulsifying agents such
as lecithin .
The second step in the refining process is the separation of the free fatty acids (FFA) from the oil through alkaline neutralisation. Depending on the type of oil being processed, there can be either two or three stages during neutralisation, where three stages are done to produce a higher quality oil. Cottonseed oil goes through all three stages of neutralisation.
The first stage of neutralisation occurs when caustic soda, or sodium hydroxide is added to the oil after being pumped through a strainer and heated to 133 °C. Saponification reaction which neutralises the oil occurs when the mixture is blended.
During saponification, the positive charge from free fatty acids (FFA) reacts with negatively charged hydroxyl group in the caustic soda to form soap and glycerol. This is known as soap stock and will be separated from the oil.
The second stage of neutralisation is the repetition of stage one with the addition of more caustic soda to the mixture.
The final stage is a second wash with water to minimise the level of residual soap in the mixture.
The third stage in the refining process is the removal of any residual soap, gums or pigments through bleaching. The most common bleaching agent employed is bleaching earth, a type of bentonite clay. Once the clay is added, the mixture is agitated, which allows the clay to bind the contaminants in the oil, either physically or chemically ( chemisorption ). The mixture is then filtered to remove the clay with the bound contaminants.
The fourth stage in the refining process is
to remove any volatile substances. The molecules are distilled using high pressure steam injected through a vacuum system.
The fifth stage in the refining process is winterization to remove the saturated triacylglycerols to prevent the oil product from solidifying at low temperatures. The processed oil is stored at a cool environment where the temperature is kept below 5 °C.
Through winterization, the oil will separate into liquid and solid fractions. The solid fraction will be crystallized due to the presence of saturated triacylglycerols. The two fractions are then separated by filtration.